AW-D3 Report

Article: mwpmo


The AW-D3 is a USB audio device (Sound Card) using the Burr-brown PCM2706 chip with a built-in I2S Bus DAC using a Philips TDA1543.
With both optical and coaxial SPDIF out, headphone out and analog out.

The Burr-brown PCM2706 is a 16-bits delta-sigma stereo audio DAC with USB interface.
With SNR of 98db (not as good as some high-end DAC that with more than 110db SNR, but it is still a good value)
It can also switch between I2S or SPDIF digital output mode.


CIMG1567.jpg - 128375 Bytes


Philip TDA1543 is a Dual 16-bits I2S bus DAC.
With SNR of 96db


CIMG1562.jpg - 109387 Bytes



PCB


The size of the AW-D3 PCB is about 100mm x 90mm.


CIMG1533.jpg - 174589 Bytes


The Burr-Burn PCM2706 chip was per-soldered on the PCB already.


CIMG1537.jpg - 157345 Bytes




The AW-D3 PCB was divided into three parts:-

The main section for BB PCM2706 section, with USB in and both optical & coaxial digital output.


CIMG1536.jpg - 176294 Bytes


The Philip TDA1543 I2S bus DAC section, with un-balanced analog out.


CIMG1535.jpg - 147195 Bytes


The power supply section for I2S bus DAC, using LT317 as voltage regulator. (Input : AC9V, Output : DC5V)
Since the power need for I2S bus DAC section is quite small, you can leave this section alone and use the +5V supplied by the USB bus.
(please refer the section below for connection details)
However, if you want a better audio quality in the DAC output, you better use this section.


CIMG1534.jpg - 140127 Bytes




Components


The components come with the kits are audio grade components.
Resistor : Viskey 1%
Metallized Film Capacitor : WIMA MKP2 and WKS2 series
Electrolytic Capacitor : Panasonic, ELNA Cerafine Non-Polar, ELNA for audio and ELNA Slimic


CIMG1539.jpg - 114627 Bytes


Please be careful that among those red WIMA MKS2 cap, there are two 0.022uF cap (all the rests are 0.1uF)


CIMG1549.jpg - 96936 Bytes


In addition, among those 0.1uF, there is one green MKP2 cap. Please use it as C38 (near TDA1583)


CIMG1548a.jpg - 61299 Bytes



Steps to Build


1) short JP1, JP2, JP3, JP9, JP10, JP11 & JP12
Since the spacing between two soldering points is quite large, the easy way to short them is:-
a) Put some solder in one soldering point first (JP9)
b) Solder a short wire to that soldering point (JP10)
c) Cut the wire at the end of the other soldering point (JP11)
d) Solder the wire to the other soldering point (JP12)


CIMG1545.jpg - 152097 Bytes


2) short J1
You need to short the pins in J1 like the figure below:-


CIMG1550.jpg - 138435 Bytes


3) Solder all IC sockets and resistors

CIMG1540.jpg - 115089 Bytes

CIMG1542.jpg - 148920 Bytes

CIMG1543.jpg - 102432 Bytes


4) Solder the 12M crystal
First you need to bend the legs sideway and solder to the PCB like this:-

CIMG1547.jpg - 140320 Bytes


The you need to solder the metal case of the crystal to the ground pad on PCB
You need to be quick, otherwise the heat will "burn" the crystal


CIMG1548.jpg - 135541 Bytes


4) Solder the caps
First install those WIMA Metallized Film Capacitor


CIMG1551.jpg - 156753 Bytes


Then install those Panasonic and ELNA Electrolytic Capacitor

Those two Panasonic Electrolytic Capacitors are C7 and C23
(If you want to upgrade, you can use OS-Con 620uF/6.3V caps) ( Like I did)


CIMG1569.jpg - 146289 Bytes


Those ELNA Cerafine Non-Polar are audio coupling cap.
For C16 and C17, use 100-220uF, for C36 and C37, use 10uF (Please ignore the value marked on PCB)
(If you want to upgrade, you can use BlackGate N series non-polar cap)
(In addition, to further enhance the performance on high-frequency, you can parallel one 0.1uF cap to C16 and C17)


CIMG1571.jpg - 101624 Bytes


5) Solder all the rest components like inductors, connectors, jumpers and switchs
(Since I decided to use the +5V for USB bus to power the I2S bus DAC section, I just leave the power supply of I2S DAC alone)
(please refer the section below for connection details)


CIMG1554.jpg - 150113 Bytes


6) Finish




Connection method to power the I2S bus DAC section by the USB bus


If you want to keep the USB DAC small, you can use the +5V power from the USB bus to power the I2S bus DAC section instead of the power supply section on board and a +9V AC transformer

Just besides JP2, there is a small pad marked "+5V"
And the side of I2S bus DAC, the ends of resistors R13, R14, R15, R16 are all ground.


CIMG1575.jpg - 141449 Bytes


Use two short wires to connection the +5V and Ground of the I2S bus DAC section to the above power supply points


CIMG1572.jpg - 112200 Bytes


Description of jumper and switch


The purpose of jumper J2 is to select the mode of PCM2706
Open : SPDIF mode - SPDIF Digital output (optical and axial) is on, headphone output is on, Analog out (from TDA1543) is off


CIMG1560.jpg - 129711 Bytes


Short : I2S mode - SPDIF Digital output (optical and axial) is off, headphone output is off, Analog out (from TDA1543) is on


CIMG1559.jpg - 123374 Bytes


The purpose of those four push-on switchs on PCB are for (from left to right):-
Play : send a "Play" signal to the programme on the active windows.
Mute : send a "Mute" signal to the system mixer and mute the volume.
Vol+ : send a "Vol+" signal to the system mixer and increase the volume.
Vol- : send a "Vol-" signal to the system mixer and decrease the volume.


CIMG1558.jpg - 113945 Bytes




Testing


First connect the headphone to the headphone out of the kit


CIMG1566.jpg - 146033 Bytes

CIMG1556.jpg - 128009 Bytes


Since the USB connector is a male USB type A connector, Please use an USB Type A extension cable to connect the device to the USB port in your computer.

Windows will detect the new USB devices and install the drivers needed
(Please refer to the section below for details of drivers installation)

Then those two LEDs on-board will be on.


CIMG1582.jpg - 115910 Bytes


When you open Jumper J2, the red LED inside the optical out will be on.


CIMG1581.jpg - 86961 Bytes


Play some music in the computer, sound will be come out from the headphone
You can try to connect the SPDIF out to any DAC of amp with digital audio in to test

When you short Jumper J2, the red LED inside the optical out will be off and no sound will come out from the headphone
You can try to connect the analog out to any amp to test.




Installation on the Computer Side


The device driver for this USB DAC was already included in Windows 2000 / XP
When you plug this USB DAC in the USB port the first time, windows will detect the new USB device and a window will popup
Please press "Next" to continue


USB01.jpg - 49131 Bytes


Windows will search the device driver for the USB audio device


USB02.jpg - 25935 Bytes


Please press "Continue" to install the driver


USB03.jpg - 32826 Bytes


When the driver installation was finished, please press "Finish"


USB04.jpg - 40256 Bytes


Since the device can send control signal for the system mixer, the driver for this control (USB HID) should be installed
Please press "Next" to continue


USB05.jpg - 49531 Bytes


Windows will search the device driver for the USB HID device

USB06.jpg - 26098 Bytes


Please press "Continue" to install the driver


USB07.jpg - 32916 Bytes


When the driver installation was finished, please press "Finish"


USB08.jpg - 40788 Bytes


To install the control driver for the USB HID device, please press "Next" to continue


USB09.jpg - 49980 Bytes




When the driver installation was finished, please press "Finish"


USB10.jpg - 41288 Bytes


A small windows will popup at the lower right corner of the desktop to indicate all the drivers for the new USB device have been installed.


USB11.jpg - 5155 Bytes




A Short Review on Performance of AW-D3


First impression, the background noise level is very low!

After I install the drivers and put on the headphone, before I started any audio programme, I find that there is no sound out.
(When I plug my headphone to my SB Audigy sound card, there is some background noise)
So I thought I need to switch the output sound device in the mixer setting to the new USB devices
But I was wrong, I found out that after a USB sound device was plug-in to the computer, Windows will automatically switch the output sound device to the new USB sound device

That means the background noise level of D3 is really really low.
Then I insert a Audio CD in my computer and use a CD player programme to play back the CD.
Wow! I cannot believe the sound was come from my computer with such a small device!
When it compare with my SB Audigy, the bass was much more solid and the vocal part was much more clear.
(I decided to uninstalled the SB Audigy and use D3 and the sound device for my computer)

Then I try the SPDIF out, in my opinion, it is better then my Pionner DVD733A DVD player but not as good as my CD-Pro2 CD-Player.

For the analog out from the I2S bus DAC, it is much better then my Pionner DVD733A DVD player but not as good as my Denon AVC-A1R.

With this good performance, I decided to build another D3 with power supply section on board and a +9V AC transformer and see how good will the I2S bus DAC be.